English 
Naturally Dyed Gluten-Free Har Gow! ANKO Brings Innovations to Australian Style Chinese Cuisine
An ANKO client operates restaurants and takeout shops in Australia; they also own a food factory and sell their products in supermarkets. Their food items include Har Gow (Shrimp dumplings), Tang Baos, Dumplings, and Buns. Recently, many food businesses have started using automated production equipment due to labor shortages in Australia. This client is a great example. They purchased ANKO’s HLT-700XL Multipurpose Filling And Forming Machine, EA-100KA Forming Machine, SD-97SS Automatic Encrusting And Forming Machine, and other ANKO machines to produce a wide range of products. They successfully transitioned to automated food production, increased productivity, and resolved labor issues. ANKO’s engineers helped the client maintain the machines and develop new Har Gow flavors successfully.
Har Gow (Shrimp Dumpling)
ANKO Team Research Problem Solving or Solution Delivery
Solution 1. IoT System Installation to provide Comprehensive Regular Maintenance Alerts
In this case, ANKO's client utilized the HLT-700XL Multipurpose Filling And Forming Machine to produce shrimp dumplings 3 days a week, running each production for 6 hours. Issues such as uneven molding and deformity of the finished products were frequent. Upon communication with ANKO, a determination was made that the problem stemmed from the prolonged use of molds without regular maintenance. The Teflon coating had outlived its useful cycle, causing sticking and instability during production. ANKO made a service call to the client's factory, replacing the old molds with ones solving the issue. The client was informed about the detriments of Teflon peeling and the importance of regularly scheduled maintenance.
When ANKO delivers machines to customers, a comprehensive user manual detailing maintenance schedules and steps is provided. Moreover, IoT (Internet of Things) technology has been implemented into the machine, which uses vibration sensors to monitor core component usage. When maintenance is required, alerts are automatically displayed, allowing clients to schedule inspections, make advanced preparations, and develop a routine of regular machine maintenance. This proactive approach extends the machine's lifespan and enhances production through efficient operations.
The forming mold on the left is old and has not been maintained properly; the one on the right is a new forming mold
Har Gow production normalized after replacing the old forming mold with the new one
After installing IoT system to the machine, it will automatically detect the parts that need maintenance or replacement
Solution 2. Innovative Recipe Research: Developing Exceptional New Products
After achieving efficient Har Gow production, ANKO proceeded to assist a client in developing a new gluten-free Har Gow using natural ingredients. During the initial production phase, one side of the Har Gow wrapper turned out thinner and broke easily. ANKO's engineers attempted various parameter setting adjustments, but this was not the cause of the issue. After further discussions with the client regarding their Har Gow recipe, inventory storage, specific location of its ingredients, and production process, ANKO found the real source of the problem… (Contact ANKO immediately for more detailed information.)
With ANKO's assistance, this client successfully produced two gluten-free Har Gow and one plant-based Dumpling. The products were perfectly formed, and the client was very pleased with the texture and the taste of the Dumplings.
Har Gow wrapper breakage before ANKO’s adjustment
The yield rate is higher after ANKO’s adjustments
The Har Gow are perfectly formed with beautiful colors
The final products are 25g each, meeting the client’s product requirements
The folds of these frozen Har Gow still remain clearly visible
ANKO also created a new Plant-based Dumpling working with our clients
ANKO is experienced and has the technology to turn a client’s creative ideas into new food products; in this case, it is gluten-free Har Gow. We provide the best automated food production solutions to meet our clients’ product specifications and requirements. ANKO’s headquarters is located in Taiwan, and we have established a subsidiary facility in California, USA. To date, ANKO works with more than 16 agents and distributors worldwide. We supply our machines and products to clients in more than 114 countries, providing localized services in the Middle East, Europe, and Asia.
Food Equipment Introduction
- Load the dough hopper with premade dough
- Place filling ingredients into the filling hopper
- Enter and adjust parameter settings, then start the production
- The machine automatically forms Har Gow
Unique Dough System Design for All Types of Dough
ANKO’s HLT-700XL Multipurpose Filling And Forming Machine is equipped with an innovative dough system. It is developed to process various types of dough efficiently. After placing the dough into the hopper, the machine utilizes an Auxiliary Screw to push the dough downwards. The design of the blades in the Dough Screw has enough space to allow different types of dough. The dough enters a unique mechanism to be shaped into a Dough Pipe and extruded. This prevents the dough from spinning inside the machine. This dough system has been tested and is suitable for processing most wheat flour dough, starchy dough, and gluten-free dough to make a wide variety of stuffed pastries, dumplings, and more.
Regular wheat flour dough is used for producing various types of Dumplings
Gluten-free dough is used for making Har Gow and Crystal Dumplings
We can customize and develop new Gluten-free foods to meet client’s product requirements
- Solution Proposal
ANKO Food Lab – A Pioneer in New Food Businesses
In this case, ANKO assisted our client with new product recipe analysis and customized automated production development. ANKO's professional team is experienced and dedicated to helping clients transition to automated food production, new product development, and recipe optimization. ANKO "Food Lab" is the industry's first to collect over 700 ethnic food recipes and conducts scientific research for new recipe development. For instance, ANKO assisted a Taiwanese client in developing an instant Tapioca Pearl recipe by conducting trials and studying the physical properties of various starches. After the Tapioca Pearls were made with ANKO's machine, the products were sterilized under high temperature and pressure; the Pearls then maintained the perfect appearance and chewy texture and met the client's product requirements. ANKO provides food businesses with new and innovative opportunities through our expertise and technology.
Optimized Production Solution: Achieving Efficient Har Gow Production
ANKO's HLT-700 series Multipurpose Filling And Forming Machines are the core equipment in automated Har Gow Production. We also offer customized solutions. Based on the client's desired production capacity and labor availability, ANKO can provide appropriate commercial food processors, forming machines, packaging, and food safety inspecting devices. These systems increase automated Har Gow production efficiency and quality while minimizing required manual labor. With the integration of IoT (Internet of Things) technology, production status can be remotely monitored in real-time, reducing the need for on-site management and the need for technical and production workforce. This substantially reduces production costs for businesses. If you are interested in more information, please click on Learn More or complete the form below.
- Machines
-
HLT-700XL
ANKO's HLT-700XL Multipurpose Filling And Forming Machine has a production capacity of 2,000 to 10,000 pieces per hour. Changing the recipes and forming molds can produce various ethnic foods, such as Dumplings, Har Gow, Samosas, Empanadas, Ravioli, and Xiao Long Bao to create diversified product lines. We can also customize forming molds to meet different product requirements.
The new filling system accommodates various fillings, including meat and vegetable fillings, pure vegetable fillings, curry fillings, and fillings made with shrimp and corn kernels. The ratio of the wrapper to the filling can be adjusted through production parameters.
The built-in IoT (Internet of Things) system keeps track of production data, detects the status of components, and sends out maintenance scheduling reminders to avoid disruptions and prevent unnecessary downtime causing order delays. This machine is suitable for small restaurants as well as large-scale food factories and central kitchens.
- Country
Australia
Australia Ethnic Food Machine And Food Processing Equipment Solutions
Our food equipment solutions for clients from over 114 countries. You can click on the following categories to view cases. Each case shows how ANKO conducts food machine solutions - from the beginning of ingredient preparation, machine design and manufacture, troubleshooting and after service.
- Category
- Food Culture
Har Gow (Shrimp dumpling) is an iconic Chinese Dim Sum that has gained immense popularity worldwide. They are commonly found in Chinese and Hong Kong-style restaurants throughout Asia and regions such as the United States, Canada, and Australia. Har Gow is made with an exquisite appearance, delicious shrimp filling, and dipping sauces compliment the entire flavor experience. According to market reports, the global Chinese Dim Sum market is expected to reach $50.5 billion by 2028, with a compound annual growth rate of 4.21%. Har Gow is among the most popular Dim Sum items and is frequently offered at restaurants and tea houses. Some businesses have introduced innovative and limited-edition flavors, using various natural ingredients to create colorful wrappers and fill the Har Gow with shrimp mixed with oregano, tangerine peel, or fresh dill. Unique ingredients such as black truffles can also be added to entice consumers.
Additionally, Har Gow is now available in supermarkets, and they can be easily ordered online and delivered via platforms, allowing people to enjoy Har Gow conveniently at their homes. With the rise of vegetarian and plant-based dietary trends, some businesses introduced meatless Har Gow to capitalize on the vegetarian market opportunities. In the future, consumers can expect to see more vegetarian or plant-based Har Gow alternatives on the market.- Handmade Recipe
-
Food Ingredient
Wrappers-Wheat starch/Tapioca starch/Salt/Lard/Water, Filling-Shrimp/Water chestnuts/Bamboo shoots/Ginger/Spring onions/Tapioca starch/Cooking oil/Sesame oil/Salt/Sugar/White pepper
Preparing Shrimp Filling
(1) Peel and chop shrimp into small pieces, then place in a container (2) Add chopped vegetables and seasoning to the shrimp, mix well and place it in the fridge
Making Wrappers
(1) Add wheat starch, tapioca starch, salt, and lard in a mixing bowl, then pour in hot boiling water (2) Use chopsticks to mix, let cool, then knead into a smooth dough (3) Divide the dough into 12 even pieces, flatten them into thin, round wrappers
Assembly
(1) Remove the shrimp filling from the refrigerator, place a spoonful in the center of the wrapper (2) Fold the wrappers to form a crescent shape, and form pleats to seal the Har Gow (Shrimp Dumpling). Repeat until all the dumplings are formed. (3) Place Har Gow onto a steamer, then steam over medium heat for 6 minutes
- Downloads
Food Processing Equipment Solutions
View our new food processing machine and turnkey solutions
